Stitching Unit
Servo Wire Pulling For Consistent Pining
Sheet form Inserter
Smooth insertion of covers
Flipping & Mixing Table
Uniform Stacking
Separating & Cutting Unit
Heavy & Robust Design For Accurate Cutting
Paper Counting Unit
Counting Without Changing Gears
Control Panel
HMI/ PLC With Online Connectivity
Auto Splicer
Easy paper joining without stopping the machine
Printing Unit
One-piece Robust Structure With Self-aligned Bearings
-
Max. Speed*
500
Meters/Minute
-
Max. Conv. Strokes*
80
Cycles/Minute
-
Ups
6
Maximum
-
Fully Automatic Exercise Book Machine
- Bolt RB104 MAX
- Bolt RB120™
- Bolt RB104 LC™
- Bolt RB104®
Fully Automatic Exercise Book Machine consist of shaft less reel unwinding stand, 2 color printing tower, cross cutting unit, sheet overlapping unit, sheet counting and collating unit, one inserter for pre-printed index sheets, one inserter for pre-printed title covers, wire stitching unit, folding unit, mechanical square back pressing unit, book front cutting unit, book separating cutting unit, book flipping & title design mixing delivery table, waste removal suction blower, lubrication system and centralized control panel (PLC).
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Staple Pin Notebook Manufacturers Needing
- High output
- High quality end product
- High level of automation
- Low production cost
- Minimum manpower
- Consistent performance
- Excellent quality output
- Short payback period
- Higher profitability and longer life
- Easy to operate & low in maintenance cost
Auto Splicer
- Splicing speed - 90 m/min
- Precise inking at high speed
- 1 / 2 Col. On one side for In-line cover printing up to 230 GSM
- Pile height - 900 mm
- Strokes - 60 cycles/min (For Regular Machine)
50 cycles/min (For Long Cut Machine) In-Line Shrink Wrapping Machine - Strokes - 80 cycles/min
Technical Specification
| Model | Bolt RB104 MAX | Bolt RB104® | Bolt RB104 LC™ | Bolt RB120™ |
|---|---|---|---|---|
| Web Speed* (meters/minute) | 500 | 400 | 400 | 400 |
| (350 for drawing books) | ||||
| Converting Strokes* (cycles/minute) | 80 | 60 | 50 | 60 |
| Number of Ups (max.) | 5 | 5 | 5 | 6 |
| Reel Width (mm) | 400 to 1040 | 400 to 1040 | 400 to 1040 | 600 to 1200 |
| Printing Width (mm) | 400 to 1030 | 400 to 1030 | 400 to 1030 | 600 to 1190 |
| Reel Diameter (mm) | 1400 | 1400 | 1400 | 1400 |
| Core I.D. (mm) | 76.2 | 76.2 | 76.2 | 76.2 |
| Reel Weight (kgs.) | 1500 | 1500 | 1500 | 1700 |
| Printing Tower | 2 color flexo unit each side | 2 color flexo unit each side | 2 color flexo unit each side | 2 color flexo unit each side |
| Printing & Cutting Length (mm) | 290 to 450 (Variation of 5 mm) | 290 to 450 (Variation of 5 mm) | 290 to 700 (Variation of 5 mm) | 290 to 450 (Variation of 5 mm) |
| Sheet Count | 4 to 50 sheets | 4 to 50 sheets | 4 to 50 sheets | 4 to 50 sheets |
| (16 to 200 pages) | (16 to 200 pages) | (16 to 200 pages) | (16 to 200 pages) | |
| Paper (GSM) | 45 to 70 | 45 to 70 | 45 to 70 | 45 to 70 |
| Index & Title (GSM) | 50 to 600 | 50 to 600 | 50 to 600 | 50 to 600 |
| Max. Stitching Thickness (mm) | 5 | 5 | 5 | 5 |
| Rec. Floor Space (L x W x H) (meters) | 27 X 10 X 4 | 27 X 10 X 4 | 31 X 10 X 4 | 27 X 10 X 4 |
| * Machine speed and converting strokes will depend on GSM of paper, book size and number of pages per book. | ||||
