Printing Unit

one-piece robust structure with self-aligned bearings

Reel Unwind Stand

Shaftless lifting to shaft-based lifting

Sheet Form Inserter

Smooth insertion of covers

Paper Counting Unit

Counting Without Changing Gears

Taping Unit

Pre-Gum Tape (Cotton, PVC, Paper)

High Pile Unit

Uniform piling of counted sheets

Central Thread Sewing Unit

Chain Stitch with Needle Cooling

Folding Unit

Precisely Central Folded Bunch

Separating & Cutting Unit

Heavy & Robust Design for Accurate Cutting
  • Speed* 400 Meters/Minute
  • Converting Strokes* 20 Cycles/Minute
  • Ups 5 Maximum

Automatic Book Production Line for Central Sewn Books

  • Compo RB104®

Automatic Book Production Line for Central Sewn Books consists of shaft less reel unwinding stand, 2 color printing tower, cross cutting unit, sheet overlapping unit, sheet counting and collating unit, one inserter for pre-printed index sheets, one inserter for pre-printed title covers, 2 Nos. central thread sewing units, 2 Nos. spine taping units, folding unit, mechanical square back pressing unit, front cutting unit, book separating cutting unit, book delivery table, waste removal suction blower, lubrication system and centralized control panel (PLC).

Central Sewn Notebook Manufacturers Needing
  • High output
  • High quality end product
  • High level of automation
  • Low production cost
  • Minimum manpower
  • Consistent performance
  • Excellent quality output
  • Short payback period
  • Higher profitability and longer life
  • Easy to operate & low in maintenance
Auto Splicer
  • Splicing speed - 90 m/min
Chamber Doctor Blade System
  • Precise inking at high speed
Reel Form Inserter
  • 1 / 2 Col. On one side for the In-line cover pritning up to 230 GSM
Universal Round Corner Cutting Unit
  • Strokes - 50 cycles/min

Technical Specification

Model Compo RB104®
Web Speed* (meters/minute) 400
Converting Strokes* (cycles/minute) 20
Number of Ups (max.) 5
Reel Width (mm) 750 to 1040
Printing Width (mm) 750 to 1030
Reel Diameter (mm) 1400
Core I.D. (mm) 76.2
Reel Weight (kgs.) 1500
Printing Tower 2 color flexo units each side
Printing & Cutting Length (mm) 320 to 450 (Variation of 5 mm)
Sheet Count 10 to 50 sheets (40 to 200 pages)
Paper (GSM) 45 to 70
Title (GSM) 200 to 600 (350 for sewing)
Max. Sewing Thickness (mm) 5
Sewing type Chain stitch
Rec. Floor space (L x W x H) (meter) 26 X 14 X 4
* Machine speed and converting strokes will depend on GSM of paper, book size and number of pages per book.

Shaftless Reel Unwind Stand with Reel Dia Sensor

Automatic Decurling system

Heavy Duty Printing Tower

Advance Paper Counting Unit

No Paper Bunch, No Title Cover

Mechanical Square Back Pressing Unit

High-Tech Control Panel with H.M.I. / PLC

Waste Removal Suction Blower

Tapping Unit

Universal Round Corner Cutting Unit**

Book Front Cutting Unit

Book Separating Cutting Unit

Central Thread Sewing Unit

Folding Unit

High Pile Delivery Unit

Book Delivery Table

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